The sign painter’s material guide

SIGN SMALTS

Crushed glass, deep color, and a finish that catches the light. Compare every smalt listing in Letterhead Sign Supply’s catalog, then plan the job by coverage and grain size.

47catalog listings
1–2.4 mmstandard grain
1–1½ ft²coverage per pound
Cerulean Blue glass smalt granulesDark Ruby glass smalt granulesGoldenrod glass smalt granulesGreen glass smalt granules
Color
chart
09·24·26
01 / Material

A background with grit—and light.

Letterhead describes smalting as the practice of embedding colored glass aggregate into a heavy paint-and-medium bed to make a long-lasting, textured sign background.

Glass smalt carries its color inside the glass. Transparent grains let light travel through the field, giving painted and gilded lettering a sparkling, dimensional ground.

The technique became especially popular from 1865–1935 and remains useful for full backgrounds, borders, and selective accents. Standard colors below are 1-pound bags of medium 1–2.4 mm pieces unless the card says otherwise.

CoveragePlan roughly 1 pound for every 1 to 1½ square feet, depending on how heavily the grain is applied.
BinderLetterhead’s method mixes smalt cream and oil-based lettering enamel 50/50.
CureAllow 24–48 hours in typical conditions; cold or damp work may take as long as a week.
02 / Complete catalog

See the grain before you choose.

All product photographs, color names, sizes, and outgoing links come from Letterhead Sign Supply. Deep Red stays in the chart for reference but is marked unavailable.

47 colors shown
03 / Working method

Build the field in patient passes.

A concise version of Letterhead’s smalting tutorial. Always make a test panel; temperature and season can change working and cure times.

1

Mask the field

Prepare a clean, dry panel and mask the exact area to receive smalt.

2

Mix the bed

Combine smalt cream and matching oil-based lettering enamel 50/50.

3

Level the coat

Lay down a heavy, even coat and allow about 30 minutes for it to settle.

4

Sprinkle in passes

Apply lightly and repeatedly. Early passes sink; later passes build an even surface.

5

Cure, then tip

Wait until fully cured before lifting the panel and returning loose grain to a container.

Handle it like crushed glass. Wear gloves and eye protection, control dust, and never smooth the finished surface with bare hands. Letterhead notes that loose grain during handling and installation is normal.

Catalog source: Letterhead Sign Supply

Product details and photographs were collected from Letterhead Sign Supply on September 24, 2026. Listing status can change; use each card’s product link for the latest purchase information.

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